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AGRICULTURE TESTING EQUIPMENTS



Indented Cylinder Seed Grader IC-L

Salient Features

All steel construction with frame of steel channel in one section welded structure. Feeding hopper is provided with a vibratory feeder to regulate the feding rate into the Cylinder. Interchangeable type indented segments for grading various crop seeds. The machine is pre-wired from the motor to the starter to a single connection for the incoming power supply.

Operation

The material enters the machine through the feeding device directly into the centre of the rotating cylinder. The shorter than required size particles lodge in the indents and are lifted by the cylinder until they fall out under gravitational force into the internal trough. Large particles not deposited in the indents are retained on the inside surface of the cylinder. Due to rotating speed and inclination of cylinder, long grains are discharged out and rejects comprising of cut grains, small round grains and other crop seeds etc. are discharged out seperately via auger or vibrating device fitted with trough.
Technical Specifications
Capacity : 100 Kg/Hr (based on wheat)
No. of Cylinder : One
Size of Cylinder : 38 x 32.5 cms (D x L)
Electric Motor : 0.5 HP
Rotational Speed of Cylinder : Variable
Inclination angle of Cylinder : Fixed
Feeding : Manually

Indented Cylinder Seed Grader IC-L

De-Stoner D-10

Salient Features

All steel welded construction. Rectangular Vibrating Deck. Silent and smooth operation. Feed hopper with controlled feed gate. Practically vibrationless, finely counter-balanced. Air flow rate is adjustable in a wide range resulting in accurate final. Final separation of product from heavy impurities. Tilt of the deck is adjustable in a wide range. Shaking speed of the deck is adjustable in a wide range. Dynamically Balanced Fan. Total recovery of grains/Seeds without wastage during destoning operation. The machine is pre-wired from electric motor to the starter to a single connection for in coming power supply. The unit is supplied complete with electric motor, starter and switch, dust collector and standard ducting, air seal, reduction gear box.

Optional Accessories Available

1. SURGE BIN/BUFFER HOPPER

2. V.B. Elevator (to feed Destoner).

Technical Specifications (Negative Pressure Type)
Cap. (based on Wheat) 10 TPH
No. of fans 1
Type of Deck Rectangular Type
Electric Drive for Fan 12.5 HP for operation on 440 V,
3 Ph., 50 cycle AC supply
Electric Drive for Deck 2 x 0.4 KW eccentric
vibratory motors
Overall size (cms) L x W x H 150 x 150 x 200
Air requirement in cubic
Meter/Minute
175
Negative water guage
pressure in MM
60

De-Stoner D-10

De-Stoner D4

Salient Features

All steel welded construction. Rectangular Vibrating Deck. Silent and smooth operation. Practically vibrationless, finely counter-balanced. Air flow rate is adjustable in a wide range. Tilt of the deck is adjustable in a wide range. Dynamically Balanced Fan. Total recovery of grains/Seeds without wastage during destoning operation. The machine is pre-wired from electric motor to the starter to a single connection for in coming power supply. The unit is supplied complete with electric motor, starter and switch.

Optional Accessories Available

1. SURGE BIN/BUFFER HOPPER

2. V.B. Elevator (to feed Destoner).

Technical Specifications (Positive Pressure Type)
Cap. (based on Wheat) 3 - 4 TPH
No. of fans 02
Size of Deck (mm)
Meter/Minute
875 x 830
Electric Drive for Fan 5 HP 440V, 3 Ph., 50 Hz
Overall size (cms) L x W x H 1880 x 1100 x 1720

De-Stoner D4

De-Stoner D2

Salient Features

All steel welded construction. Rectangular Vibrating Deck. Silent and smooth operation. Practically vibrationless, finely counter-balanced. Air flow rate is adjustable in a wide range. Tilt of the deck is adjustable in a wide range. Dynamically Balanced Fan. Total recovery of grains/Seeds without wastage during destoning operation. The machine is pre-wired from electric motor to the starter to a single connection for in coming power supply. The unit is supplied complete with electric motor, starter and switch.

Optional Accessories Available

1. SURGE BIN/BUFFER HOPPER

2. V.B. Elevator (to feed Destoner).

Technical Specifications (Positive Pressure Type)
Cap. (based on Wheat) 1.5 - 2 TPH
No. of fans 02
Size of Deck (mm)
Meter/Minute
875 x 605
Electric Drive for Fan 3 HP 440V, 3 Ph., 50 Hz
Overall size (cms) L x W x H 1880 x 900 x 1720

De-Stoner D2

De-Stoner D1

Salient Features

All steel welded construction. Rectangular Vibrating Deck. Silent and smooth operation. Practically vibrationless, finely counter-balanced. Air flow rate is adjustable in a wide range. Tilt of the deck is adjustable in a wide range. Dynamically Balanced Fan. Total recovery of grains/Seeds without wastage during destoning operation. The machine is pre-wired from electric motor to the starter to a single connection for in coming power supply. The unit is supplied complete with electric motor, starter and switch.

Optional Accessories Available

1. SURGE BIN/BUFFER HOPPER

2. V.B. Elevator (to feed Destoner).

Technical Specifications (Positive Pressure Type)
Cap. (based on Wheat) 700 Kg - 1 TPH
No. of fans 02
Size of Deck (mm)
Meter/Minute
875 x 515
Electric Drive for Fan 3 HP 440V, 3 Ph., 50 Hz
Overall size (cms) L x W x H 1880 x 785 x 1720

De-Stoner D1

SEED TREATER MODEL(S)

Universal Seed Treaters

Disinfection is one of the most important measures for the Protection of seeds against attacks by fungi pests etc. Fungicides and pesticides are available in Powder or Liquid form. Agrosaw Universal seed treaters enable these chemicals whether dry or liquid or slurry form to be applied on the seeds in exactly required doses with the help of latest techniques. The quantity of each seed dose to which chemical is applied is also pre determined and drops through a highly sensitive weigh pan. Each time the weigh pan trips, seed flows into the retarding hopper and then to blending chamber. At the same time a metered quantity of chemical either in Powder, wet or slurry form is delivered to the seed. Wet chemical is applied to the seed in MIST FORM with the help of specially developed high pressure pump, which works on the principle of electromotive force. Dosing quantity and frequency of dosing os chemicals can be varied by simply turning respective knobs, seed treatment is carried out efficiently and effectively by tumbling action in a slow rotating blending drum (chamber), thus eliminating the use of auger or screw conveyor which may damage the seeds. Parts coming in contact with chemicals are made of stainless steel. To prevent the toxic fumes from polluting the air in the workroom, the bagging compartment is provided with a ventilating fan.

Accessories Available

Surge Bin Feeding Elevator
Model Capacity
Based on Wheat
Pre-Mix Tank
Capacity
Total HP Blending Chamber
(cms)
OA Size cm
L x B x H
UTV 100 Kg/Hrs 25 Litres 0.75 57.5 x 35 122 x 71 x 198
UT-1 1 TPH 25 Litres 1.45 82 L x 35 D 153 x 72.1 x 207.5
UT-2 2 TPH 50 Litres 1.95 119 L x 50 D 207 x 92.6 x 304.6
UT-4 4 TPH 100 Litres 2.75 119 L x 70 D 217.5 x 99.8 x 329.5

Universal Seed Treaters

Slurry Seed Treater

Salient Features

Compact easy to install. Parts in contact with chemical are made of stainless steel for easy clean up and long life. For dosing of slurry, dispensing pump has been provided instead of chain sprocket and buckets system. For hopper with regulated gate. Seed weighing mechanism and synchronised seed dump pan. Variable dosing arrangement to suit seed treatment for all kinds of seeds. Gentle handling of seeds combined with efficient and effective method of seed treatment. Few moving parts, less mechanical up keep. Controlled agitation in slurry tank keeps the slurry solution/chemical in uniform suspension. Reliable, trouble free chemical dosing system. Dosing of chemical is fully automatic. Blending chamber is a slow rotating drum.

Optional Accessories Available

Air Trunk, Surge Bin, Feeding Elevator.

Operation

ST-2-RD seed treters use the weight of seed to operate the seed and slurry measuring system. The amount of seed measured is controlled by placement of a counter weight while the amount of slurry measured at each trip of the weighpan is determined by the size of the cups used in the metering pan. Each time the weighpan trips, seed flows to the slow rotating cylinder. At the same time slurry is delivered on the top of the seed slurry and seed are then thoroughly mixed in the cylinder and finally treated seed is discharged from the cylinder through 2 way discharge spout. The seed dressing is pumped with the help of vertically submersible pump into the chemical metering pan and fed continuously through dosing cups which are easily interchangeable for variable dosing.

Technical Specifications
Capacity : 2 TPH (based on Wheat).
Drum Size : 500 D x 1515 L mm
Drum Speed : Fixed
Slurry tank cap : 50 L
Electric drive : Geared motor of 1 HP
3 Phase 440 volts
O.A. Size : 2044 x 852 x 2102

Slurry Seed Treater

Slurry Seed Treater (ST-2)

Salient Features

Made of heavy gauge M.S. Steel Or stainless steel and supporting frame of M.S. angle iron. For dosing of slurry, despensing pump has been provided instead of chain sprocket and bucket system. Seed weighing mechanism and synchronised seed dump pan. Variable dosing arrangement to suit seed treatment for all kinds of crops. Dosing of slurry is fully automatic. Supporting frame to bring the machine up to bagging height. Two way bagger with bag holding clamps. Slurry tank of 50 litre capacity. Choice of electric Motor suitable for either single phase or three phase AC supply, standard supply is 1 HP electric Motor for 3 phase supply.

We also manufacture & Supply

1. Mobile Seed Treatment Unit

2. Seed Dreessing Drums

3. Feeding Elevator

4. Surge Bin

Slurry Seed Treater (ST-2)

Seed Treater (MT-2/MT4)

Salient Features

Treats each seed instantly and uniformly. Uniform treatment at low or high Kg/hr capacities. Applies chemicals effectively. Few moving parts less mechanical up keep. Fast continuous flow process. Early to install. Quick clean out of the machine.

Accessories available.

1. Feeding elevator

2. Surge Bin

Technical Specifications
 
Mt-2
Mt-4
Capacity 2 TPH (based on Wheat). 4 TPH (based on Wheat).
Pre-Mix Tank Capacity 50 Litres 100 Litres
Total H.P. 2.5 3.0
Blending Chamber mm 260 dia x 1500 260 dia x 2000

Seed Treater (MT-2/MT4)

SEED POLISHER MODEL(S)

Capacity approx.

2 tons per hour based on wheat. Stainless steel. hexagonal polishing drum is designed to improve the cosmetic quality of seeds by rubbing action. The hexagonal design tumbles the seeds thus providing delicate handling of even fragile seeds. Rotating speed of drum is variable. Standard equipment includes, hexagonal stainless steel drum of 90.5 cms dia x 198 cms length supported on 4 nos. heavy duty rollers, variable angle adjustment device for the drum, discharge outlet, electric motor of 2 HP of Kirloskar/Crompton, starter and switch for operation on 440 V, 3 phase, 50 c/s AC supply.

Overall size

198 x 103 x 148 cms (L x W x H)

Optional Accessories

At Extra Cost Aspirator fan for removing dust, husk, owns etc.

Seed/Grain Polisher

SEED DRYER MODEL(S)

Salient Features

The dryer is indirect fired type. Highly sensitive thermostat, dial thermometer, emergency alaram, solenoid valve, photo cell, sequence controller etc. are provided. Centrifugal type, dynamically balanced high capacity fan generates the hot air. Heating Unit is provided with 8' high chimney to discharge the affulent gases. Heating Unit is mounted on 2 Nos. pneumatice rubber wheels on axle with tow bar for easy portability. The drying tray has self unloading system through 4 nos. discharge spouts. There is no mixing of the affulent gases in the hot air hence there is no deterioration of grains/seeds.

Technical Specifications
Model Cap.
Tons/
Batch
(Wheat basis)
Drying Tray
(L x B x H)
mm
Heat Exchanger
(L x Dia) Max.
Burner
Output
Keal/hr.
Max. single
stage burner
Fuel consumption
LPH with single
stage burner
Blower Cap.
CMH
Electric Motor
HP 440 V
3 Ph. A.C.
Fuel
BD-2 2 3050x1830x1220 2440x760 1,00,000 10-12 12,000 at 50 mm WGSP 7.5 Light Oil, Diesel Oil
BD-4 4 4870x1830x1220 2740x910 1,00,000 10-12 20,000 at 75 mm WGSP 10 Light Oil, Diesel Oil
BD-6
for bin drying
6 6690x1830x1220
(approx.)
2740x910 1,00,000 10-12 25,000 at 100 mm WGSP 15 Light Oil, Diesel Oil
AHU-6
for sack drying
6 2740x910 1,00,000 10-12 25,000 at 25 mm WGSP 10 Light Oil, Diesel Oil

Seed Dryer Model - BD2

Seed Dryer Model - BDM

Salient Features

The dryer is indirect fired type. Highly sensitive thermostat, dial thermometer, emergency alaram, solenoid valve, photo cell, sequence controller etc. are provided. Centrifugal type, dynamically balanced high capacity fan generates the hot air. Heating Unit is provided with 8' high chimney to discharge the affulent gases. Heating Unit is mounted on 2 Nos. pneumatic rubber wheels on axle with tow bar for easy portability. There is no mixing of the affulent gases in the hot air hence there is no deterioration of grains/seeds.

Technical Specifications
Capacity :

1 Ton per Batch (B D 750 Kg/M3) moisture removal from initial moisture content of about 30% down to 12%. The moisture is removed @ 3% to 4% per hour.

No. of rows of trays : 2
No. of Trays : 32 or as per requirement of Customer
Size of each Tray : 51x51x18cms (LxWxH)
Material of Tray : Wood with perforated bottom
Heat Exchanger : 244 x 76 x 122 cms
Capacity of blower : 5000 CFM at 5 cms WGSP
Burner output : 96300 Kcal/hr.
Type of Burner :

Automatic ignition cutoff, re-start, operated by single phase 220 V, AC supply.

Type of Fuel : HSD
Operating Temperature :

Can be set at any temp. depending on products to be dried.

Electric Drive :

5 HP for Blower for operation on 440 V, 3 phase, 50 cycle AC supply.

Fuel consumption : 8-12 litres/hr (approx)

Seed Dryer Model - BDM

BELT CONVEYOR MODEL(S)

Capacities

2 TPH to 15 TPH (Based on wheat)

Discharge Height

Upto 6 meters Damage to the seeds/grains occur mostly at the discharge point in centrifugal type Vertical bucket elevators. Some seeds also get crushed/ damaged at various points. Damage to the seeds/grains can be avoided by using inclined flight belt conveyors because built in flights/cleats with side walls carry the seeds and discharge them very slowly without impact.

Inclined flight belt conveyors are available upto 15 TPH capacity (wheat basis) and upto 6 meters discharge height to match with the machines.

Flights/cleats, side wall and conveyor belt come in PVC/PU/Nylon Food grade material. Hence, flight belt conveyors are specially recommended for delicate seed/grains. Depending upon the requirement of the customer, flights made of high aluminium and without side wall can also be supplied.

Inclination angle can be made variable or fixed depending upon application or as per requirement of the customer.

Cleaning of conveyor for inter crop and varietal change or for simply cleaning purpose takes few seconds only.

Whole conveyor can be mounted on high quality heavy duty rubber wheels and castors for movement or can be made static as per requirement.

Drive is with geared motor with chain and sprocket. Complete with supporting structure and other standard features.

Where height of the building is a constraint for feeding the machine, inclined belt conveyor is the best solution.

Physical impurities are visible during process.

Good for application where scooping of seeds/grains is not possible.

Belt Conveyors

MOBILE SEED PROCESSING PLANT MODEL(S)

MOBILE SEED PROCESSING PLANT MODEL DCG-M , comprising of following components:

2-Screen Seed Grader Model Delux

Specifications No. of screen : Two (flat oscillating type) Size of screen : Top (66 x 74.5) cms W x L : Bottom (66 x 130) cms W x L Screen Inclination angle : Fixed Screen perforation Cleaning Device Top Screen : Beaters Bottom Screen : Nylon Brush Oscillation speed of screen deck : Variable No. of aspirations : Double Electric Drive : 5 Hp 440 V, 3 Ph., AC Supply

2. Indented Cylinder Grader Model IC-1 Size of cylinder : 122 x 47 cm (L x Dia) Rotational speed of cylinder : Variable Inclination angle of cylinder : Fixed Electric Drive : 1 Hp, 440 V, 50 Hz, 3 Ph.

3. Bucked Elevator The bucket elevator takes the seeds from indented cylinder grader and feed them into the Gravity Separator.

4.Specific Gravity Separator Model G-2

Type of Deck : Rectangular Deck Size : 50 x 159 cms Electric Drive : 5 Hp, 440 V, 50 Hz, 3 Ph. No. of Fans : Three

5. Diesel Generating Set of 20 KVA Kirloskar or any other standard make diesel engine, vertical, air cooled, battery start, complete with Kirloskar/Crompton or any other standard make alternator to generate 20 KVA, 0.8 PF, 50 Hz, 415 V, 3 Ph. AC supply with oil tank, battery fuel pipe etc.

6. Centralised Electric Control Panel The electric motors of seed grader, indented cylinder grader, elevator and Gravity Separator are pre-wired and connected to the control panel. The control panel comprised of voltmeter, ammeter, phase indicators, starters, a change over switch, 2 nos. 15 AMP sockets for operating portable bag closer, fan, lights, small hand drill machine, welding set etc.

7. Portable Trolley Seed grader, Indented Cylinder, Elevator, Gravity Separator and prime mover with control panel etc. are mounted on a strong and sturdy trolley made of high quality structural frame and portable on 4 nos. Pneumatic Wheels. Front two wheels have turning arrangement. The whole unit shall be towed by a tractor. In order to absorb the vibrations of the unit during operation because of Pneumatic wheels, 4 Nos. suitable capacity jacks are provided.

Mobile Seed Processing Plant Model DCG-M

Mobile Seed Processing Plant Model DT-M

It comprising of following components:

1. 2-Screen Seed Grader Model Delux

Specifications No. of screen : Two (flat oscillating type) Size of screen : Top (66 x 74.5) cms W x L : Bottom (66 x 130) cms W x L Screen Inclination angle : Fixed Screen perforation : Top Screen-Beaters Cleaning Device : Bottom Screen -Nylon Brush Oscillation speed of screen deck : Variable No. of aspirations : Double Electric Drive : 5 Hp 440 V, 3 Ph., AC Supply

2. Bucked Elevator The bucket elevator takes the seeds from seed grader and feeds them into the seed treater.

3. Seed Treater ST-2 Parts coming in contact with chemical are made of Stainless steel. Variable dosing arrangement to suit seed treatment for all kind of seeds. Dosing of slurry is fully automatic. Two way bagger with bag holding clamps at bagging height. The slurry Seed Treater is operated by 1 HP Electric Motor. The unit has arrangement to bye-pass the cleaned and graded seeds direct into the bags in case seed treatment is not required.

4. Diesel Generating Set of 10 KVA Kirloskar or any other standard make diesel engine, vertical, air cooled, complete with Kirloskar/Crompton or any other standard make alternator to generate 10 KVA, 0.8 PF, 50 Hz, 415 V, 3 Ph. AC supply with oil tank, fuel pipe etc.

5. Centralised Electric Control Panel The electric motors of seed grader, elevator and seed treater are pre-wired and connected to the control panel. The control panel comprised of voltmeter, ammeter, phase indicators, starters, a change over switch, 2 nos. 15 AMP sockets for operating portable bag closer, fan, lights, small hand drill machine, welding set etc.

6. Agrosaw Portable Trolley Seed grader, Elevator, Seed Treater and prime mover with control panel etc. are mounted on a strong and sturdy trolley made of high quality structural frame and portable on 4 nos. Pneumatic Wheels. Front two wheels have turning arrangement. The whole unit shall be towed by a tractor. In order to absorb the vibrations of the unit during operation because of Pneumatic wheels, 4 Nos. suitable capacity jacks are provided.

Mobile Seed Processing Plant Model DT-M
As a continuing policy of product improvement, designs and specifications are subject to change without prior notice. Please ask for the latest catalogue & specifications
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